Dusatec Turbulent Mixing, Kneading, Drying, Reacting and Melting Systems

DUSATEC Turbulent™ Technology

Versatile platform for a variety of processing needs
Dependable line of mixers & compounders, dryers & reactors, superflushers and "all-in-one, all-phase" mixing reactors
Effective for extreme mixing ratios
Handles a wide array of material

Whatever the material or mixing ratios, DUSATEC’s Turbulent line of mixers, kneaders, dryers and reactors can deliver the results you need. The processing units are capable of mixing, kneading, coating, wetting, dissolving, melting, drying, reacting and granulating materials of different bulk densities, consistencies and viscosities.

Turbulent mixers and compounders are among the most trusted technologies in many industries. Featuring the ability to achieve good dispersion in short mixing times, they provide gentle mixing when needed; short batch cycles through quick charging and discharging; intensive kneading using specially designed mixing tools; easy cleaning; and other operating conveniences.

Turbulent dryers deliver exceptional results through intensive contact drying of material through dryer walls, mixer shaft and blades; atmospheric drying through hot gas flow; gentle vacuum drying; and short drying times. The Turbulent line of reactors – including the all-in-one reactor –boasts superior performance through short reaction times; optimum heat transfer via large contact areas; mixing by mechanical fluidization of material; and the elimination of dead areas in the reactor and discharge areas. They are also easy to clean and sterilize in place so idle time is minimized.

The Turbulent SuperFlusher™ is a batch, heavy-duty horizontal mixer designed to mix and knead with sufficient energy to drive water out of press cakes. Additionally, the flusher mixing paddle imparts the necessary shear for dispersion and drying. It allows easy standardization of the dispersion and easy product discharge.

The Turbulent all-in-one reactor enables multiple reactions to be carried out in a single vessel. This offers a substantial reduction in material handling costs. Moreover, this technology provides complete and uniform treatment of reaction mixture; uncomplicated phase change; favorable energy balance; universal applications; and the elimination of additional handling of materials between various process steps.